POLYTON®-UR (UV)
ST TOO 180340015806-012-2021
ACRYLIC POLYURETHANE TOPCOAT CONSISTING OF A BASE AND AN ALIPHATIC POLYISOCYANATE HARDENER.
Double-packed
Color: tinted according to the RAL catalog. Coating: glossy, semi-gloss, matte.
Detailed characteristics Find out the price
Recommended use
POLYTON-UR (UV) enamel is used for complex corrosion protection of metal and concrete structures operated in atmospheric conditions of all macroclimatic areas, atmospheric types and placement categories according to GOST 15150 and in all categories of corrosion activity of the medium C1 – C5, CX according to ISO 12944. It is allowed to be used in rooms with a wet disinfection regime. Glossy and semi–gloss enamel is used to protect metal structures, semi-gloss and matte enamel is used for concrete structures.
Specifications
POLYTON-UR(UV) enamel
It is compatible with various types of primers and enamels produced by VMP.
Coating
It has high decorative characteristics;
Resistant to UV radiation;
AREAS OF APPLICATION
POLYTON-UR (UV) enamel is used in bridge construction, oil and gas and chemical industries, industrial and civil construction. It is allowed to be used for corrosion protection of metal structures inside and outside buildings and structures of the agro-industrial complex, including with a wet disinfection regime and under the influence of a medium aggressive atmosphere.
RECOMMENDATIONS FOR USE
The material has been approved and recommended for use by industry specialized testing centers and is included in regulatory documents regulating the activities of various industries.
GAZPROM
Transneft
Rosneft
Russian Railways
Gosstroy of Russia
RPA Lakokraspokratiye, ( Khotkovo)
Institute of Anticorrosive ProtectionDresden (Germany)
TSNIIS
Research Institute of Transneft
Scientific and Research Institute of Natural Gases and Gas Technologies
All-union Pipeline Construction Scientific and Research Institute
Bashneft Research and Project Institute
Scientific and Research Institute of Natural Gases and Gas Technologies
Scientific and Research Institute of Energy Structures (RusHydro)
Severtsov Institute of Ecology and Evolution (Russian-Vietnamese
Research and Technology Center,
Nhachang, Sochi, Severomorsk).
CERTIFICATION
Certificate of State registration No. KG.11.01.09.008.E.002430.05.22 dated 31.05.2022
DESCRIPTION
Acrylic polyurethane enamel POLYTON-UR (UV) is a UV–resistant protective and decorative enamel, which is widely used in complex coating systems of VMP. The main purpose of enamel is to protect metal structures operated in an open atmosphere, including industrial.
Compatibility with most primers manufactured by VMP and high performance characteristics make this material versatile. POLYTON-UR (UV) creates an additional protective barrier against the effects of precipitation and industrial pollution. UV resistance allows you to preserve the color and appearance of the coating for a long time.
Enamel is made of two grades:
Grade A - general purpose;
Grade B with biocide, exhibiting fungal resistance in compliance with GOST 9.050-75.
TECHNICAL SPECIFICATIONS
Coating
Thickness of one dry layer 50-90 microns (semi-gloss, matte)
50-70 microns (glossy)
Adhesion (according to GOST 15140) 1 grade, no more than
Heat resistance in atmospheric conditions +120 °C (constant),
+150 °C (short-term)
Enamel
Density, g/cm3 1.35±0.10 (hl, n/hl), 1.40±0.10 (m)
Solids by mass
-by mass, % (mass.)
by volume, % vol.
60,0-73,0
54±2
Pot life, not less than 2 hrs.
Grinding degree 30 (glossy), 50 (semi-gloss), 60 (matte)
Drying time to degree 3
according to GOST 19007 at a temperature of (23 ± 2) ° C,
h, no more 5
Coverage according to GOST 8784:
RAL 3020
RAL 5005, RAL 5017
RAL 7004
RAL 9003
RAL 9004
200 g/m2, no more than
175 g/m2, no more than
125 g/m2, no more than
160 g/m2, no more
170 g/m2, no more
CONSUMPTION PER M2
Theoretical consumption for a single-layer coating is:
125 - 225 g/m2 (semi-gloss, matte);
125– 175 g/m2 (glossy).
RECOMMENDED CONDITION OF THE PAINTED SURFACE
The coating of the underlying layer must be cleaned of dirt, if necessary, degreased and free of dust and moisture.
INSTRUCTIONS FOR USE
before using the enamel base, mix thoroughly until smooth;
While mixing constantly add hardener, mix thoroughly for 2-3 minutes, if required use thinner to reach working consistency.
For POLYTON-UR (UV) semi-gloss, the ratio of the base and hardener by weight is 9:1, by volume is 7:1, respectively (except for RAL 9006, for which the ratio by weight is 7.8:1, by volume is 7.5:1). The mass ratio is indicated on the label of the container and in the quality certificate.
The pot life of POLYTON-UR (UV) depending on the ambient temperature is shown in the table:
Name of the indicator
Ambient temperature
+10 °C
+20 °C
+30 °C
The pot life of POLYTON-UR (UV)
4 hrs. 2 hrs. 1 hrs.
Enamel is allowed to be applied at a temperature of minus 10 to plus 40 ° C and a relative humidity of no more than 85%. The recommended temperature range for application – from plus 5 °C to plus 30 °C. Surface temperature on application and drying shall be as minimum 3°C higher than the dew point, however, not more than 40 °C. POLYTON-UR (UV) prepared for application shall have the temperature of plus 15 °C.
When painting is carried out at temperatures below 0 °C the surface shall be free from snow, ice and white frost. Within the first 24 hours after application of the enamel one shall avoid exposure of the coating to precipitation.
It is recommended to apply the enamel by airless, pneumatic (air) spraying, brush / roller on a clean, dry surface.
Recommended application methods:
Airless spraying
Recommended diluent without dilution
Nozzle diameter 0.011" - 0.015" (0.28 - 0.38 mm)
Pressure 10 - 15 MPa (100 - 150 bar)
Air spraying
Recommended diluent SOLV-UR (TU 2319-032-12288779)
or oil solvent according to GOST 10214
Amount of diluent up to 5% by mass
Nozzle diameter 1.8 - 2.2 mm
Pressure 0.3 - 0.4 MPa (3 - 4 bar)
Brush / Roller
Recommended diluent SOLV-UR
or oil solvent according to GOST 10214
Amount of solvent up to 5% by mass
Equipment cleaning
SOLV-UR solvents
solvents of grades 646, 647, 649
Time intervals before covering with POLYTON-UR (UV) enamel of the underlying coating layers at a temperature of (20 ± 2) °C:
Name of the underlying layer
Minimum overlap time**
Maximum overlap time***
POLYTON-UR* 3 hrs. 18 hrs.
FERROTAN*
24 hrs.
15 days
VINIKOR-ECOPRIME-01 8 hrs. 1 month
ISOLEP-mastic
(color – gray)
(color – silver-gray)
6 hours
6 hours
6 months
3 months
ISOLEP-mio 4 hrs. 6 months
ISOLEP-primer
2 hrs.
8 months
* The minimum and maximum overlap time depends on the relative air humidity and air temperature, the dependence of the drying time on the environmental parameters is given in the technological instructions.
**Reduction of time is allowed only on agreement with the manufacturer when the required measures are taken to ensure drying of the underlying layer.
*** When the maximum interval is exceeded and/or when storing constructions under sunlight additional measures to ensure adhesion of the subsequent layers may be required – using POLYTON-UR (UV).
In more detail (with details of temperature and relative air humidity) the recommended time intervals are given in the technological instructions.
Failure to comply with the recommendations of overlapping intervals may lead to the appearance of coating defects and decline of the interlayer adhesion.
If the maximum overlap time is exceeded, additional surface preparation operations are required in order to ensure adhesion with the underlying coating layers.
The drying of the coating is natural, the drying time depending on the temperature is given in the table:
Drying degree Drying time at ambient temperature, °С
-10 0 10 20 30 40
Until dry 25 14 6 1.5 1 0.5
To the degree of 3, h 70 32 13 5 4 2.5
To handle * and to overcoat (if necessary), hrs. 80 36 17 6 3.5 1.5
To packing and shipping *, h 90 40 24 14 6 4
To through dry, d 55 20 12 7 5.5 3
*The specified curing time is recommended to be taken as a guideline for the technological process. In fact, the curing time depends on the temperature of the surface and ambient air, the degree of dilution of the material, the thickness of the coating, the efficiency of ventilation, the relative humidity of the air, the design features of the structures and may differ from the indicated.
Each subsequent layer of POLYTON-UR (UV) enamel at a temperature of plus 20 ° C should be applied no earlier than 6 hours, at minus 10 ° C – no earlier than 48 hours.
The exposure time of the coating at a temperature of plus 20 ° C before operation in aggressive environments is at least 7 days, at a temperature of minus 10 ° C – at least 30 days.
STORAGE OF ANTICORROSIVE ENAMEL
POLYTON-UR (UV) enamel is supplied as a complete set in two packages: the base –in metal buckets with a capacity of 20 liters and the hardener – in metal buckets with a capacity of 3 liters.
Storage and transportation of the enamel base and hardener in hermetically sealed containers of the manufacturer in accordance with GOST 9980.5 and at ambient temperature from minus 40 to plus 40 ° C.
The enamel components should be stored away from heat sources - the container should not be exposed to precipitation and direct sunlight; short-term storage in direct sunlight is allowed, but not more than 3 hours.
The shelf life of the enamel base and hardener is 24 months from the date of manufacture.
SECURITY MEASURES
When working with the enamel one shall observe the existing sectoral standard norms and requirements and safety measures as specified on the package label.
It is necessary to use personal protective equipment (glasses, masks, respirators), avoid inhaling solvents during evaporation and getting the composition on the skin, mucous membranes of the eyes and respiratory tract; use indoors only with sufficient ventilation.
Enamel is classified as fire-hazardous materials.
COMPATIBILITY OF POLYTON-UR (UV) ENAMEL WITH OTHER VMP MATERIALS
It is used as a finishing protective and decorative layer in complex systems for coatings such as POLYTON-UR, FERROTAN, ISOLEP-mastic, ISOLEP-primer and ISOLEP-mio and others on epoxy and polyurethane bases.
Information provided is general in nature and does not take into account the specifics of a particular object.
Compatible materials:
VINIKOR-ECOPRIME-01
ISOLEP-mastic
ISOLEP-mio
ISOLEP-primer
POLYTON-UR
FERROTAN
SOLV-UR
Drying Accelerator