FERROTAN®-pro
TU 2312-042-12288779-2004
PENETRATING POLYURETHANE PRIMER
Single -packed
Color: red-brown - for metal and concrete. Colorless - only for concrete
Detailed characteristics Find out the price
Recommended use
FERROTAN-pro is used for corrosion protection of metal structures operated in atmospheric conditions of all macroclimatic areas, atmospheric types and placement categories according to GOST 15150-69:
- when applied to a metal surface, the primer has good spreading and wetting properties; strengthens the layers of residual rust. It is recommended for painting the steel structures with surface treated up to 4 grade according to GOST 9.402-2004 (St 3 - St 2 according to ISO 8501-1), i.e. surfaces with traces of tightly adherent rust and mill scale.
When applying to the concrete and reinforced concrete structures it penetrates well and strengthens the concrete surface.
Specifications
FERROTAN-pro primer
Allows all-season application (from -15 oC to +40 °C);
Tolerant to surface preparation (allows application on rust residues) when applied to metal surfaces;
It has a high penetrating ability and strengthens the surface layer of concrete when applied to concrete or reinforced concrete structures;
It is easy to use (the primer is ready for application).
It possesses enhanced protective properties (contains anti-corrosion pigment).
Coating
Thermal-resistant (up to 150 °C).
AREAS OF APPLICATION
FERROTAN-pro primer is used in transport, industrial and civil construction, as well as in the chemical industry.
RECOMMENDATIONS FOR USE
The material has been approved and recommended for use by industry specialized testing centers and is included in regulatory documents regulating the activities of various industries.
TSNIIS
RPA "Lakokrapokratiye" ( Khotkovo)
Scientific and Research Institute of concrete and reinforces concrete
CERTIFICATION
Certificate of state registration No. RU.66.01.40.015.E.000060.03.11 from 16.03.2011
Declaration of Conformity ROSS RU.SL47.D00292.
DESCRIPTION
FERROTAN-pro primer is used for anti-corrosion treatment of various surfaces. When protecting steel structures, it is allowed to apply FERROTAN-pro on the remains of firmly bonded rust. The primer has good spreading and wetting properties, effectively stabilizes residual rust layers, and serves as a foundation for establishing strong adhesion with subsequent protective coating layers.
When applied to concrete and reinforced concrete structures, FERROTAN-pro is well absorbed, strengthens surface layer of concrete, contributing to an increase in its mechanical strength and frost resistance.
Polyurethane primer is used in complex coating systems with polyurethane-based materials. These coatings can be applied at subzero temperatures and high humidity, which makes them convenient when working in the field.
TECHNICAL SPECIFICATIONS
Red-brown Colorless
Coating
Thickness of one dry layer 20 - 40 microns
Impact strength 50 cm, not less than
Flexural resistance 3 mm, not more than
Adhesion 1 grade, no more than
Heat resistance 150 °C
Primer
Viscosity
according to viscometer V3-246 with a nozzle diameter of 4 mm
at a temperature of (20 ±2) °C 18 - 60 s
Density 1.00 - 1.25 g/cm3
Solids by mass 62 - 67 %
Drying time to degree 3
according to GOST 19007-73 at a temperature of (20 ± 2) ° C
and relative humidity (65±5) % 9 hours, not more than 10, not more than
CONSUMPTION PER M2
The theoretical consumption for a single-layer coating is 45-90 g/m2.
SURFACE PREPARATION
Metal surface:
degreasing up to 1 grade according to GOST 9.402-2004;
power tool cleaning of peeling rust and mill scale up to 4 grade according to GOST 9.402-2004 (St 3 or St 2 according to ISO 8501-1:2007);
dust removal
Concrete surface made ready for coating according to SNiP 3.04.03-85 shall be uniformly rough and free of any protruding reinforcement, cracks, holes, pockets, laps, splits of edges, oil stains, contamination, and dust.
Procedure:
remove contamination, oil and grease;
remove lime (cement) milk, destructed or peeling layers of concrete and previous coatings with abrasive cleaning, grinding machine or brushes;
remove dust;
repair of cracks and splits.
Holding time for concrete base after concrete casting prior to primer application shall be at least 28 days; after use of leveling compounds holding time shall be according to standard documentation of compound manufacturer.
INSTRUCTIONS FOR USE
Mix the primer thoroughly before use until smooth.
During application the base temperature shall be at least 3 °С higher than dew point; humidity of concrete base shall be at most 4 % by weight.
Primer is applied at temperature between minus 15 °С and plus 40 °С and relative air humidity between 30 % and 98 % (the optimum application is at relative air humidity between 40 % and 80 % and at temperature between plus 5 °С and plus 30 °С).
Airless spraying
Recommended diluent without dilution
Nozzle diameter 0.013 – 0.017" (0.33 - 0.43 mm)
Pressure 10 - 15 MPa (100 - 150 bar)
Air spraying
Recommended diluent SOLV-UR (TU 2319-032-12288779-2002)
Amount of diluent up to 5% by mass
Nozzle diameter 1.8 - 2.2 mm
Pressure 0.2 - 0.4 MPa (2 - 4 bar)
Brush
Recommended diluent SOLV-UR
Amount of solvent up to 5% by mass
Roller Not recommended
Equipment cleaning
SOLV-UR thinner, solvent, P-4
Drying time of coating depends on temperature and relative air humidity: when air humidity increases the drying time decreases.
Each following FERROTAN-pro primer coat shall be painted after drying of the previous coat up to 3 degree according to GOST 19007-73.
Minimum holding time for FERROTAN-pro coat prior to painting of top coat is “touch dry” drying time (when thoroughly touched with hand no marks remain on the coating). Maximum holding time at temperature plus 20 °С and relative air humidity up to 50 % is 7 days. With increasing temperature and air humidity, the maximum inter-layer interval of drying is recommended to be reduced to 3 days.
To avoid the occurrence of coating defects and to ensure good adhesion of subsequent layers, it is necessary to observe the interlayer coating drying intervals.
STORAGE OF ANTI-CORROSIVE PRIMER
FERROTAN-pro is supplied in 20 and 1 litre metal containers.
Storage conditions of the base and hardener - in accordance with GOST 9980.5-2009 (at ambient air temperature from minus 40 to plus 40 °C). In storage the package shall be protected from lasting direct sunlight and atmospheric condensation.
The shelf life is 12 months starting with the date of manufacture.
SECURITY MEASURES
When working with the primer, the existing sectoral standard norms and requirements and safety measures as specified on the package label shall be observed.
Use personal protective equipment (glasses, masks, respirators) and avoid inhaling solvents during evaporation and getting the primer on the skin, mucous membranes of the eyes and respiratory tract, use indoors only with sufficient ventilation.
The primer is classified as fire-hazardous material.
COMPATIBILITY OF FERROTAN-pro PRIMER WITH OTHER VMP MATERIALS
The primer is used in complex coating systems with polyurethane paint and varnish materials ALUMOTANE, POLYTON-UR, FERROTAN.
Information provided is general in nature and does not take into account the specifics of a particular object.
Compatible materials:
ALUMOTAN
FERROTAN
SOLV-UR